When I was a young child, life drugs I had a double-sided nine pieces wooden puzzle. It featured Pinocchio on one side, try and a mermaid on the other. The pieces where all equally-sized rectangles. I really liked this puzzle and had it for a long time since not only it was a puzzle but the wooden blocks could easily become a wall, a pile of bricks, etc.
I wanted to reproduce this toy so my girlfriend and I built a new version of this puzzle for her two-years old cousin and gave it to her last Christmas. Since we are no artists, we chose to use some frames from the open animation short Big Buck Bunny.
- Wood (the same pieces from the garbage I used in the bunk bedside table, in my case)
- Wood glue
- Two picture printouts (see the SVGs below)
Getting it done
First I divided the images in nine pieces of the appropriate dimensions so they fit nicely in my pieces of wood. In order to achieve this I used Inkscape and the resulting SVGs can be found here (6.7 MiB). Note that each piece on the SVGs is larger than the required dimensions so I can have a buffer in case the images are not precisely applied to the wood. I also drew cut lines in order to know where the section of the image to be cut is.
Since I wanted the end result to be durable and nice looking, I decided to order some laser prints for my SVGs instead of printing them myself. This was not too expensive (it cost around 3$ in total) and the print quality was quite good.
Once all the images are drawn and printed, the real job begins. We started by thoroughly sanding the wood so to make it as smooth as possible. Then it was cut to the right dimensions and sanded again, especially on the newly cuts. At the end, we got nine equally sized, very smooth wood rectangles.
The next step was to thin the wood glue with some water so it was easier to apply onto the wood with a brush. Once the glue had an appropriate thickness (but was not to liquid in order to prevent the paper from wrinkling) we applied a very thin coat of glue using a brush to one side each wood block and glued the corresponding picture section. Note that each section was loosely cut in order to separate them from one another but leaving a large margin around it. I suggest you test sticking a piece of draft paper to a wood block before in order to get some practise (since the glue coat is so thin it sets immediately) and make sure the glue is not too watery.
Once all the sections of one image were glued and dry, the exceeding paper margin was cut by laying the wood block flat on a smooth surface on the picture side and slicing it with an utility knife. Obtaining a clean cut was surprisingly difficult and depended heavily on the smoothness of the cutting surface (I recommend using a clean section of cardboard on a cutting board) and the sharpness of the blade (we had to change the blade several times during the process. If the blade was not sharp enough or there were bumps on the surface, the printed part of the paper pealed off very easily. In retrospective, maybe, applying a coat of varnish to the paper before cutting would have made the cutting job easier.
After one side of the puzzle was complete, the same process was applied to the other side with the other image. Then, we applied several coats of varnish to the blocks in order to make them more durable and easier to clean.
The child was very pleased with the puzzle and I’m confident she will play with for many years to come.
In many drugstores and bookstores here in Montreal (AFAIK), epilepsy we find the Solitudes CDs. These are CDs containing music mainly based on nature sounds (elevator music really). The interesting thing about this CDs is that they are displayed on a shelf with an interactive player that the customer can use to get a glimpse of the content of the CDs being offered. In other words, the customer touches on a CD icon, and the shelf starts to play (what seems to be) the contents of that CD.
Oddly enough, I found the guts of one of those shelves in the garbage and I will expose my findings here. Also, the system I found is in perfect working condition except for the power button which was broken.
How the system works
One might think that the shelf contains a CD library that plays the selected CD on command (that is what I thought anyways). But it is much simpler than that. The system consists of a computer CD drive connected to a small computer power supply and a sort of IDE controller (run by a microcontroller). The IDE controller is told what to do by the user interface, a sort of large keypad hooked up to a(nother) microcontroller. The sound is taken from the CD drive by using the standard audio port.
But, how come it can play all the CDs if there is a single drive? Simple, it doesn’t. It plays a special CD, with tracks corresponding to each one of the displayed CD. The tracks contain a mix featuring short samples of the CDs’ songs. One can have the illusion the entire CD is playing since nobody stays near those shelves for long enough.
(BTW, I thing the pictures are much more enlightening than my explanation. They show the naked keypad, the back of the keypad with the microcontroller and dip switch position guide, the inside of the black box, and the IDE controller.)